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Overview
Item Name | ZSY Series High Torque Helical and Hardened Gear Parallel Gearbox |
Model No. | ZSY Series |
Material | Housing/cast iron |
Gear/20CrMoTi; Shaft/ High-strength alloy steel | |
Input Speed | 750~1500rpm |
Output Speed | 67~7.5rpm |
Ratio | 22.4-100 |
Input Power | 4~1905 Kw |
Service Factor | / |
Pole | 3 pole |
Mamax Permissible Torque | 4800-400000N.M |
Packing | Plastic bag + PE foam + Wooden case + Metal strap |
Delivery | 15-30 days after payment |
ZSY Series High Torque Helical and Hardened Gear Parallel Gearbox
Preferential design is applied such as main parameter center distance and nominal drive ratio, which guarantee good interconnection between key parts and components.
All gear wheels are made of quality alloy steel and treated with carburetion and quenching, with tooth surface hardness up to HRC54-62.
Small size, light weight, high precision, large carrying capacity, high efficiency, long service life, high reliability, stable driving, and low noise.
Normally oil sump lubrication is used, with cooling naturally. If thermal power can not be achieved, circular oil lubrication or fan may be used, and cooled with cooling coil pipe.
Model and Ratio
Reducer model, specifications and representation method
Model:
ZDY single-stage cylindrical gear reducer, ZLY two-stage cylindrical gear reducer, ZSY three-stage cylindrical gear reducer, ZFY four-stage cylindrical gear reducer.
Specifications:
Single-stage: 80, 100, 125, 160, 200, 250, 280, 315, 355, 400, 450, 500, 560:
Two-stage: 112, 125, 140, 160, 180, 200, 224, 250, 280, 315, 355, 400, 450, 500,
560, 63 0, 710;
Level 3: 160, 180, 200, 224, 250, 280, 315, 355, 400, 450, 500, 560, 630, 710;
Level 4: 180, 200, 225, 250, 280, 320, 360, 400, 450, 500, 560, 630, 710, 800.
Method example:
Features
1. The gears are made of high-strength low-carbon alloy steel through carburizing and quenching, and the tooth surface hardness reaches HRC58-62. The gears are all ground with high precision and good contact.
2. High transmission efficiency: single-stage greater than 96.5%, double-stage greater than 93%, and three-stage greater than 90%.
3. Smooth operation and low noise.
4. Small size, light weight, long service life, and high load-bearing capacity.
5. Easy to disassemble and install.
Structure
Model | A | B | H≈ | a | i=22.4~71 | i=80~100 | d2(m6) | l2 | L2 | b2 | t2 | ||||||||
d1(m6) | l1 | L1 | b1 | t1 | d1(m6) | l1 | L1 | b1 | t1 | ||||||||||
160 | 600 | 290 | 375 | 352 | 24 | 36 | 166 | 8 | 27 | 19 | 28 | 158 | 6 | 21.5 | 75 | 105 | 245 | 20 | 79.5 |
180 | 665 | 320 | 435 | 395 | 28 | 42 | 187 | 8 | 31 | 22 | 36 | 181 | 6 | 24.5 | 85 | 130 | 285 | 22 | 90 |
200 | 745 | 355 | 492 | 440 | 32 | 48 | 218 | 10 | 35 | 22 | 36 | 199 | 6 | 24.5 | 95 | 130 | 300 | 25 | 100 |
224 | 840 | 390 | 535 | 496 | 38 | 58 | 233 | 10 | 41 | 24 | 46 | 215 | 8 | 27 | 100 | 165 | 355 | 28 | 106 |
250 | 930 | 450 | 589 | 555 | 42 | 82 | 307 | 14 | 45 | 32 | 58 | 258 | 10 | 35 | 110 | 165 | 380 | 28 | 116 |
280 | 1025 | 500 | 662 | 620 | 48 | 82 | 337 | 14 | 51.5 | 38 | 58 | 283 | 10 | 41 | 130 | 200 | 440 | 32 | 137 |
315 | 1160 | 570 | 749 | 699 | 48 | 82 | 337 | 14 | 51.5 | 42 | 82 | 337 | 12 | 45 | 140 | 200 | 470 | 36 | 148 |
i=22.4~35.5 | i=40-90 | ||||||||||||||||||
355 | 1280 | 600 | 870 | 785 | 60 | 105 | 380 | 18 | 64 | 48 | 82 | 357 | 14 | 51.5 | 170 | 240 | 530 | 40 | 179 |
400 | 1420 | 690 | 968 | 885 | 65 | 130 | 450 | 18 | 69 | 55 | 82 | 387 | 16 | 59 | 180 | 240 | 560 | 45 | 190 |
450 | 1610 | 750 | 1067 | 989 | 70 | 105 | 450 | 18 | 74.5 | 60 | 105 | 450 | 18 | 64 | 220 | 280 | 640 | 50 | 231 |
i=22.4-45 | i=50-90 | ||||||||||||||||||
500 | 1790 | 830 | 1170 | 1105 | 80 | 130 | 515 | 22 | 85 | 65 | 105 | 490 | 18 | 69 | 240 | 330 | 730 | 56 | 252 |
560 | 2010 | 910 | 1308 | 1240 | 85 | 105 | 490 | 18 | 100 | 75 | 105 | 505 | 20 | 79.5 | 280 | 380 | 820 | 63 | 292 |
630 | 2260 | 1030 | 1480 | 1395 | 110 | 165 | 625 | 25 | 116 | 85 | 130 | 590 | 22 | 90 | 300 | 380 | 880 | 70 | 314 |
710 | 2540 | 1160 | 1655 | 1565 | 120 | 165 | 685 | 32 | 127 | 90 | 130 | 650 | 25 | 95 | 340 | 450 | 1010 | 80 | 355 |
Model | C | m1 | m2 | m3 | n1 | n2 | e1 | e2 | e3 | h | Anchor bolt hole | Average weight | Lubricating oil quantity*) | |
d3 | n | kg | L | |||||||||||
160 | 32 | 510 | 170 | 245 | 38 | 120 | 83 | 107 | 188 | 180 | 18.5 | 8 | 170 | 10 |
180 | 32 | 570 | 190 | 275 | 37.5 | 137.5 | 85 | 109 | 209 | 200 | 18.5 | 8 | 205 | 14 |
200 | 40 | 630 | 210 | 300 | 40 | 150 | 97.5 | 128 | 238 | 225 | 24 | 8 | 285 | 19 |
224 | 40 | 705 | 235 | 335 | 43.5 | 165.5 | 110.5 | 141 | 263 | 250 | 24 | 8 | 395 | 26 |
250 | 50 | 810 | 270 | 380 | 60 | 195 | 120 | 158 | 293 | 280 | 28 | 8 | 540 | 36 |
280 | 50 | 855 | 285 | 430 | 35 | 200 | 120 | 160 | 325 | 315 | 28 | 8 | 750 | 53 |
315 | 63 | 960 | 320 | 490 | 40 | 221 | 143 | 189 | 364 | 355 | 35 | 8 | 1030 | 78 |
355 | 63 | 1080 | 360 | 520 | 42.5 | 252.5 | 143 | 188 | 398 | 400 | 35 | 8 | 1400 | 115 |
400 | 80 | 1200 | 400 | 590 | 45 | 275 | 155 | 215 | 445 | 450 | 42 | 8 | 1950 | 160 |
450 | 80 | 1350 | 450 | 650 | 48 | 313 | 178 | 240 | 505 | 500 | 42 | 8 | 2636 | 220 |
500 | 100 | 1500 | 500 | 710 | 59 | 336 | 200 | 277 | 557 | 560 | 48 | 8 | 3800 | 300 |
560 | 100 | 1680 | 560 | 790 | 70 | 370 | 235 | 324 | 624 | 630 | 48 | 8 | 5100 | 450 |
630 | 125 | 1890 | 630 | 890 | 72.5 | 422.5 | 255 | 344 | 694 | 710 | 56 | 8 | 7060 | 520 |
710 | 125 | 2130 | 710 | 1000 | 92.5 | 472.5 | 297.5 | 400 | 780 | 800 | 56 | 8 | 9205 | 820 |
Application
Driven machines | |||
Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing blooming mills |
Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
Frequency converters | Reciprocating compressors | ||
Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers |
Package
Standard sea freight wooden boxes to ensure transportation quality;
Support different modes of transportation: shipping, air transport, rail transport, express delivery…
Gearbox transmission model selection:
Use the ideal reduction ratio closely.
Reduction ratio = servo motor speed/reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of the reducer. Pay attention to whether the maximum torque value (TP) of the acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo model on the market. The applicability of the reducer is very high, and the working coefficient can be kept above 1.2, but the choice can also be determined according to your own needs.
Are you looking for enhanced protection cycloid gear speed reducers for the food and beverage, chemical and pharmaceutical industries and for harsh environments in general? Order now from our online store!
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